Manufacturing from start to finish
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Molten metal is poured into cupolas from one of many 5 tonne electric furnaces. |
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The molten metal is poured into the mould. |
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After the disc is cast it is moved to the computerised Lathe (CNC) for turning. |
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Thousands of discs are manufactured each day. |
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Special lifting gear is used due to the weight of each item being machined. |
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All CNC machines are fully automatic and work from a computer programme, ensuring exact machining tolerances are followed time after time. |
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After the disc is turned, it is passed to the vertical CNC drilling machine for the mounting holes to be drilled. |
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Soft jaw CNC machines are used to ensure that each drum is manufactured to strict tolerances, ensuring concentricity is not compromised. |
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Each disc manufactured is placed on the automatic balancing machine to ensure trueness. |
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Each drum manufactured is also balanced to ensure the best possible performance. |
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Once machined and balanced the discs are passed along the automated cleaning line. |
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Here the discs are prepared for final protective coating and packaging. |
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Each batch of discs or drums produced are analysed in the on-site laboratory. |
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Infrared carbon and sulphur analysis equipment. |
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Microstructure analysis equipment. |
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Tensile strength testing equipment. |
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Chemical (spectro) analysis. |
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After each batch is inspected and approved it is sent to our UK warehouse for final inspection. Read more...



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